Clampstar® Selection Tool

Clampstar Part # : CRU-0883-015-P

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

Clampstar Part # : CRU-0642-P

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

Clampstar Part # : CSR-0642-P

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

Clampstar Part # : CSR-0609-P

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

Clampstar Part # : CSR-0325L-007-P

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

Clampstar Part # : CSS-0642-P
Clampstar Part # : CSS-0642L-P

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-1912L-048
ClampStar Part # : CSS-1912FT-40-BCT

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-1631L-048
ClampStar Part # : CSS-1631FT-40-BCT

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-1386L-036
ClampStar Part # : CSS-1386FT-40-BCT

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-0883L-024***

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-0609-024

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-1108L-024***

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-1912S-DE-066-X
ClampStar Part # : CSS-1912FT-DE-066-X

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-1631L-XXX
ClampStar Part # : CSR-1631S-060
ClampStar Part # : CSR-1631H-060
ClampStar Part # : CSR-1631FT-060

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CRU-1912-16-04

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-1386S-DE-060-X-X
ClampStar Part # : CSS-1386FT-DE-060-X-X

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-1912L-XXX
ClampStar Part # : CSR-1912S-060
ClampStar Part # : CSR-1912H-060
ClampStar Part # : CSR-1912FT-060

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CRU-1386-16-04

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-1386L-060
ClampStar Part # : CSR-1386S-060
ClampStar Part # : CSR-1386H-060
ClampStar Part # : CSR-1386FT-060

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-0883-040

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-0883-036

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-1108-048

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CRU-0883-015

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-1108-040
ClampStar Part # : CSR-1140S-048
ClampStar Part # : CSR-1140FT-048

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-0642L-036***

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CRU-1108-019

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CRU-0642-014

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-0642-036

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-0642L-024**

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-0883L-024***

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-0609-024

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CRU-1631-16-04

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSR-0325-015

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

ClampStar Part # : CSS-1631S-DE-060-X-X
ClampStar Part # : CSS-1631FT-DE-060-X-X

Use the ClampStar Selection Tool as a guide. Results for each particular application/conductor combination must be verified with the factory.

Usage Instructions

Application Type

Choose your application type between the 4 choices (Splice Repair, Conductor Repair, Dead-end, Suspension Clamp)

Conductor Type/Material

Select the conductor type from the list of materials (ACSR, AAC, AAAC, ACAR, Copper)

Code Word

Select the Code Word of your conductor. For ACAR conductors, please select the stranding (EC/6201)

Request Customer Drawings

Request a quote

Select Your ClampStar® Application Needs

With ClampStar®, failing splices are repaired with NO power interruption and splice replacement is no longer necessary. ClampStar® installs in a few minutes, with a hot-stick or gloves. No mechanical grips, come-alongs, jumper cables or cutters are needed. And, ClampStar® meets ANSI C119.4 Class AA, extra heavy duty and PERMANENTLY restores both electrical and mechanical integrity on weathered conductors.

There’s no need to cut power or lines and it easily installs over the existing splice. ClampStar® also increases ampacity allowing for system up-rates and is significantly safer than traditional splice replacements. ClampStar® is available to accommodate various cable diameters for both transmission and distribution applications.

ClampStar Part Number	Conductor Diameter Range			Number of Keepers Per Side	Average Weight		Overall Length
ClampStar Part Number	Conductor Range	Inches	mm	Number of Keepers Per Side	Pounds	Kg	Inches	cm
CSS-1140S-DE-060-X-X	477 kcmil – 795 kcmil	0.814 – 1.140	20.7 – 29.0	16/8	TBD	TBD	95	241.3
CSS-1140FT-DE-060-X-X	477 kcmil – 795 kcmil	0.814 – 1.140	20.7 – 29.0	20/8	43.8	19.9	99	251.5
CSS-1386S-DE-060-X-X	605.0 kcmil – 1351.5 kcmil	1.051 – 1.386	26.7 – 35.2	16/10	44.4	20.1	97	246.4
CSS-1386FT-DE-060-X-X	605.0 kcmil – 1351.5 kcmil	1.051 – 1.386	26.7 – 35.2	20/10	46.2	21.0	101	256.5
CSS-1631S-DE-060-X-X	1272 kcmil – 1780 kcmil	1.345 – 1.631	34.2 – 41.4	20/12	44	20.0	103	261.6
CSS-1631FT-DE-060-X-X	1272 kcmil – 1780 kcmil	1.345 – 1.631	34.2 – 41.4	20/12	46.5	21.1	103	261.6
CSS-1912S-DE-066-X	1351.5 kcmil – 2515 kcmil	1.524 – 1.912	38.7 – 48.6	20/12	62	28.1	109	276.9
CSS-1912FT-DE-066-X	1351.5 kcmil – 2515 kcmil	1.524 – 1.912	38.7 – 48.6	20/12	62	28.1	109	276.9

ClampStar Part Number	Conductor Diameter Range			Number of Keepers Per Side	Average Weight		Overall Length
ClampStar Part Number	Conductor Range	Inches	mm	Number of Keepers Per Side	Pounds	Kg	Inches	cm
Rigid Frame
CSR-0325L-007-P***	#6 AWG – #2 AWG	0.162 – 0.325	4.1 – 8.3	1	1.7	.8	12.2	31.0
CSR-0325-015	#6 AWG – #2 AWG	0.162 – 0.325	4.1 – 8.3	2	3.5	1.6	26.38	67.0
CSR-0609-024	#2 AWG – 266.8 kcmil	0.316 – 0.609	8.0 – 15.5	2	7.7	3.5	43	109.2
CSR-0642L-024***	2/0 AWG – 266.8 kcmil	0.349 – 0.642	8.9 – 16.3	2	7.7	3.5	43	109.2
CSR-0642-024	2/0 AWG – 266.8 kcmil	0.349 – 0.642	8.9 – 16.3	3	14	6.4	52.8	134.1
CSR-0883L-024***	3/0 AWG – 477 kcmil	0.502 – 0.883	12.8 – 22.4	2	13.1	5.9	43.8	111.3
CSR-0883-036	3/0 AWG – 477 kcmil	0.502 – 0.883	12.8 – 22.4	3	19.1	8.7	65.4	166.1
CSR-1108L-024***	336.4 kcmil – 795 kcmil	0.684 – 1.108	17.4 – 28.1	2	14.4	6.5	43.8	111.3
CSR-1108-040	336.4 kcmil – 795 kcmil	0.684 – 1.108	17.4 – 28.1	4	27	12.2	78.8	200.2

ClampStar Part Number	Conductor Diameter Range			Number of Keepers Per Side	Average Weight		Overall Length
ClampStar Part Number	Conductor Range	Inches	mm	Number of Keepers Per Side	Pounds	Kg	Inches	cm
Rigid Frame
CSR-1140S-048	477 kcmil – 795 kcmil	0.814 – 1.140	20.7 – 29.0	16	31.9	14.5	92	233.7
CSR-1140FT-048	477 kcmil – 795 kcmil	0.814 – 1.140	20.7 – 29.0	20	36.3	16.5	100	254.0
CSR-1386S-060	605.0 kcmil – 1351.5 kcmil	1.051 – 1.386	26.7 – 35.2	16	33.8	15.3	104	264.2
CSR-1386H-060	605.0 kcmil – 1351.5 kcmil	1.051 – 1.386	26.7 – 35.2	20	38.7	17.6	112	284.5
CSR-1386FT-060	605.0 kcmil – 1351.5 kcmil	1.051 – 1.386	26.7 – 35.2	20	38.4	17.4	112	284.5
CSR-1631S-060	1272 kcmil – 1780 kcmil	1.345 – 1.631	34.2 – 41.4	20	37.9	17.2	112	284.5
CSR-1631H-060	1272 kcmil – 1780 kcmil	1.345 – 1.631	34.2 – 41.4	26	53	24.04	124	315.0
CSR-1631FT-060	1272 kcmil – 1780 kcmil	1.345 – 1.631	34.2 – 41.4	20	37.9	17.2	112	284.5
CSR-1912S-060	1351.5 kcmil – 2515 kcmil	1.524 – 1.912	38.7 – 48.6	20	50	22.7	112	284.5
CSR-1912H-060	1351.5 kcmil – 2515 kcmil	1.524 – 1.912	38.7 – 48.6	26	58.0	26.3	124	315.0
CSR-1912FT-060	1351.5 kcmil – 2515 kcmil	1.524 – 1.912	38.7 – 48.6	20	50.3	22.8	112	284.5

ClampStar Part Number	Conductor Diameter Range			Number of Keepers Per Side	Average Weight		Overall Length
ClampStar Part Number	Conductor Range	Inches	mm	Number of Keepers Per Side	Pounds	Kg	Inches	cm
CRU-1140-16-04	447 kcmil – 795 kcmil	0.814 – 1.140	20.7 – 29.0	16	13.5	6.1	26.0	66.0
CRU-1386-16-04	605.0 kcmil – 1351.5 kcmil	1.051 – 1.386	26.7 – 35.2	16	13.5	6.1	26.0	66.0
CRU-1631-16-04	1272 kcmil – 1780 kcmil	1.345 – 1.631	34.2 – 41.4	16	13.3	6.0	26.0	66.0
CRU-1912-16-04	1351.5 kcmil – 2515 kcmil	1.524 – 1.912	38.7 – 48.6	16	13.6	6.2	26.0	66.0

Spline Bits
Part Number	Description
Installation Kit-T45	T45 Torque Spline Bit
Installation Kit-T60	T60 Torque Spline Bit

Usage Instructions

Application Type

Conductor Type/Material

Code Word

Select Your ClampStar® Application Needs

Distribution

Transmission

OPGW & OHSW

Hardware & Tools

Explore

Contact

Corona Shields
CSC-0883-230	Corona shields are generally required for applications above 138 kv. The appropriate shielding is obtained by combining the ClampStar unit number with the highest anticipated system voltage. Example: CSC-1108-230 designates shielding for corona free performance of CRU/CSF/CSR-1108 units installed on a 230 kv system. **Same shield is used for 230 and 345 KV applications
CSC-0883-345 **
CSC-1108-345 **
CSC-XXXX-500

TORQUE NUTS
Part Number	Description	Wrenches
TNHH-500	Zinc housing over HDG Steel nut 1/2-13 thread, 40 ft-lb nominal	Install with 3/4″ socket Remove with 15/16″ deep-well socket
TNHH-500-55	Zinc housing over HDG Steel nut 1/2-13 thread, 55 ft-lb nominal
TNHH-500-SS	Zinc housing over Stainless Steel nut 1/2-13 thread, 40 ft-lb nominal
TNHH-500-BZ	Zinc housing over Stainless Steel nut 1/2-13 thread, 40 ft-lb nominal
TNHH-375	Zinc housing over HDG Steel nut 3/8-16 thread, 22 ft-lb nominal	Install with 9/16″ socket Remove with 3/4″ deep-well socket

INSTALLATION KIT
Part Number	Description
Installation Kit-375	3/8″ eye bolt
Installation Kit-500	1/2″ eye bolt
Installation Kit-EXT-625	5/8″ cable extension for OPGW/OHSW