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Helicopter Installation

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Helicopter Installation

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Classic Connectors USA, LLC
382 Park Avenue East
Mansfield, OH 44905

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Tel. 800-269-1462
Fax. 800-311-9857

Classic_Connectors@classicconnectors.com

© 2025 ClampStar. All rights reserved

ClampStar

Part Number

 Conductor Diameter Range Number of
Keepers
Per Side		 Average Weight Overall Length
Conductor Range Inches mm Pounds Kg Inches cm
Rigid Frame
CSR-0325L-007-P*** #6 AWG – #2 AWG 0.162 – 0.325 4.1 – 8.3 1 1.7 .8 12.2 31.0
CSR-0325-015 #6 AWG – #2 AWG 0.162 – 0.325 4.1 – 8.3 2 3.5 1.6 26.38 67.0
CSR-0609-024 #2 AWG – 266.8 kcmil 0.316 – 0.609 8.0 – 15.5 2 7.7 3.5 43 109.2
CSR-0642L-024*** 2/0 AWG – 266.8 kcmil 0.349 – 0.642 8.9 – 16.3 2 7.7 3.5 43 109.2
CSR-0642-024 2/0 AWG – 266.8 kcmil 0.349 – 0.642 8.9 – 16.3 3 14 6.4 52.8 134.1
CSR-0883L-024*** 3/0 AWG – 477 kcmil 0.502 – 0.883 12.8 – 22.4 2 13.1 5.9 43.8 111.3
CSR-0883-036 3/0 AWG – 477 kcmil 0.502 – 0.883 12.8 – 22.4 3 19.1 8.7 65.4 166.1
CSR-1108L-024*** 336.4 kcmil – 795 kcmil 0.684 – 1.108 17.4 – 28.1 2 14.4 6.5 43.8 111.3
CSR-1108-040 336.4 kcmil – 795 kcmil 0.684 – 1.108 17.4 – 28.1 4 27 12.2 78.8 200.2

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ClampStar

Part Number

 Conductor Diameter Range Number of
Keepers
Per Side		 Average Weight Overall Length
Conductor Range Inches mm Pounds Kg Inches cm
Rigid Frame
CSR-1140S-048 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 16 31.9 14.5 92 233.7
CSR-1140FT-048 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 20 36.3 16.5 100 254.0
CSR-1386S-060 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 16 33.8 15.3 104 264.2
CSR-1386H-060 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20 38.7 17.6 112 284.5
CSR-1386FT-060 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20 38.4 17.4 112 284.5
CSR-1631S-060  1272 kcmil – 1780 kcmil 1.345 – 1.631  34.2 – 41.4 20  37.9  17.2 112 284.5
CSR-1631H-060  1272 kcmil – 1780 kcmil 1.345 – 1.631  34.2 – 41.4 26  53 24.04 124 315.0
CSR-1631FT-060  1272 kcmil – 1780 kcmil 1.345 – 1.631  34.2 – 41.4 20  37.9  17.2 112 284.5
CSR-1912S-060 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20 50 22.7 112 284.5
CSR-1912H-060 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 26 58.0 26.3 124 315.0
CSR-1912FT-060 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20 50.3 22.8 112 284.5

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ClampStar

Part Number

 Conductor Diameter Range Number of
Keepers
Per Side		 Average Weight Overall Length
Conductor Range Inches mm Pounds Kg Inches cm
CRU ♦
CRU-0642-014 2/0 AWG – 266.8 kcmil 0.349 – 0.642 8.9 – 16.3 3 3 1.4 14.4 36.6
CRU-0883-015 3/0 AWG – 477 kcmil 0.502 – 0.883 12.8– 22.4 3 7 3.2 14.7 37.3
CRU-1108-019 336.4 kcmil – 795 kcmil 0.684 – 1.108 17.4 – 28.1 4 12 5.4 19.4 49.3

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Corona Shields
CSC-0883-230

Corona shields are generally required for applications above 138 kv. The appropriate shielding is obtained by combining the ClampStar unit number with the highest anticipated system voltage. Example: CSC-1108-230 designates shielding for corona free performance of CRU/CSF/CSR-1108 units installed on a 230 kv system.

**Same shield is used for 230 and 345 KV applications
CSC-0883-345 **
CSC-1108-345 **
CSC-XXXX-500

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ClampStar

Part Number

 Conductor Diameter Range Number of
Keepers
Per Side		 Average Weight Overall Length
Conductor Range Inches mm Pounds Kg Inches cm
CSS-1140S-DE-060-X-X 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 16/8 TBD TBD 95 241.3
CSS-1140FT-DE-060-X-X 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 20/8 43.8 19.9 99 251.5
CSS-1386S-DE-060-X-X 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 16/10 44.4 20.1 97 246.4
CSS-1386FT-DE-060-X-X 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20/10 46.2 21.0 101 256.5
CSS-1631S-DE-060-X-X 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20/12 44 20.0 103 261.6
CSS-1631FT-DE-060-X-X 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20/12 46.5 21.1 103 261.6
CSS-1912S-DE-066-X 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20/12 62 28.1 109 276.9
CSS-1912FT-DE-066-X 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20/12 62 28.1 109 276.9

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ClampStar

Part Number

 Conductor Diameter Range Number of
Keepers
Per Side		 Average Weight Overall Length
Conductor Range Inches mm Pounds Kg Inches cm
CRU-1140-16-04 447 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 16 13.5 6.1 26.0 66.0
CRU-1386-16-04 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 16 13.5 6.1 26.0 66.0
CRU-1631-16-04 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 16 13.3 6.0 26.0 66.0
CRU-1912-16-04 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 16 13.6 6.2 26.0 66.0

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ClampStar

Part Number

 Conductor Diameter Range Number of
Keepers
Per Side		 Average Weight Overall Length
Conductor Range Inches mm Pounds Kg Inches cm
CSS-1140L-036 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 8 20.4 9.3 62.0 157.5
CSS-1140FT-040-BCT 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 20 49.0 22.2 92 233.7
CSS-1386L-036 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 10 21.6 9.8 66.0 167.6
CSS-1386FT-040-BCT 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20 49.0 22.2 92 233.7
CSS-1631L-048 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 12 TBD TBD 82 208.3
CSS-1631FT-040-BCT 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20 TBD TBD 92 233.7
CSS-1912L-048 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 12 TBD TBD 82 208.3
CSS-1912FT-040-BCT 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20 TBD TBD 92 233.7

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INSTALLATION KIT                
Part Number Description              
Installation Kit-375 3/8″ eye bolt
Installation Kit-500 1/2″ eye bolt
Installation Kit-EXT-625 5/8″ cable extension for OPGW/OHSW

 

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TORQUE NUTS                
Part Number Description         Wrenches    
TNHH-500 Zinc housing over HDG Steel nut 1/2-13 thread, 40 ft-lb nominal Install with 3/4″ socket
Remove with 15/16″ deep-well socket
TNHH-500-55 Zinc housing over HDG Steel nut 1/2-13 thread, 55 ft-lb nominal
TNHH-500-SS Zinc housing over Stainless Steel nut 1/2-13 thread, 40 ft-lb nominal
TNHH-500-BZ Zinc housing over Stainless Steel nut 1/2-13 thread, 40 ft-lb nominal
TNHH-375 Zinc housing over HDG Steel nut 3/8-16 thread, 22 ft-lb nominal Install with 9/16″ socket
Remove with 3/4″ deep-well socket

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Spline Bits                
Part Number Description              
Installation Kit-T45 T45 Torque Spline Bit
Installation Kit-T60 T60 Torque Spline Bit

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