CSSDeadend - Classic Connectors and ClampStar

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TRAINING VIDEO FOR CLAMPSTAR CSS TRANSMISSION DEADEND INSTALLATION

Click on file below for additional instruction:

CSS Deadend Installation Instructions

CSS-1140FT-DE-060-X-ST25-100 Installation Procedure

Safety Precautions

Installation Safety Precautions

Classic Connectors USA, LLC
382 Park Avenue East
Mansfield, OH 44905

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ClampStar

Part Number
Conductor Diameter Range Number of
Keepers
Per Side Average Weight Overall Length

Conductor Range Inches mm Pounds Kg Inches cm

CSS-1140S-DE-060-X-X 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 16/8 TBD TBD 95 241.3

CSS-1140FT-DE-060-X-X 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 20/8 43.8 19.9 99 251.5

CSS-1386S-DE-060-X-X 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 16/10 44.4 20.1 97 246.4

CSS-1386FT-DE-060-X-X 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20/10 46.2 21.0 101 256.5

CSS-1631S-DE-060-X-X 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20/12 44 20.0 103 261.6

CSS-1631FT-DE-060-X-X 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20/12 46.5 21.1 103 261.6

CSS-1912S-DE-066-X 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20/12 62 28.1 109 276.9

CSS-1912FT-DE-066-X 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20/12 62 28.1 109 276.9

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ClampStar

Part Number
Conductor Diameter Range Number of
Keepers
Per Side Average Weight Overall Length

Conductor Range Inches mm Pounds Kg Inches cm

Rigid Frame

CSR-0325L-007-P*** #6 AWG – #2 AWG 0.162 – 0.325 4.1 – 8.3 1 1.7 .8 12.2 31.0

CSR-0325-015 #6 AWG – #2 AWG 0.162 – 0.325 4.1 – 8.3 2 3.5 1.6 26.38 67.0

CSR-0609-024 #2 AWG – 266.8 kcmil 0.316 – 0.609 8.0 – 15.5 2 7.7 3.5 43 109.2

CSR-0642L-024*** 2/0 AWG – 266.8 kcmil 0.349 – 0.642 8.9 – 16.3 2 7.7 3.5 43 109.2

CSR-0642-024 2/0 AWG – 266.8 kcmil 0.349 – 0.642 8.9 – 16.3 3 14 6.4 52.8 134.1

CSR-0883L-024*** 3/0 AWG – 477 kcmil 0.502 – 0.883 12.8 – 22.4 2 13.1 5.9 43.8 111.3

CSR-0883-036 3/0 AWG – 477 kcmil 0.502 – 0.883 12.8 – 22.4 3 19.1 8.7 65.4 166.1

CSR-1108L-024*** 336.4 kcmil – 795 kcmil 0.684 – 1.108 17.4 – 28.1 2 14.4 6.5 43.8 111.3

CSR-1108-040 336.4 kcmil – 795 kcmil 0.684 – 1.108 17.4 – 28.1 4 27 12.2 78.8 200.2

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ClampStar

Part Number
Conductor Diameter Range Number of
Keepers
Per Side Average Weight Overall Length

Conductor Range Inches mm Pounds Kg Inches cm

Rigid Frame

CSR-1140S-048 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 16 31.9 14.5 92 233.7

CSR-1140FT-048 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 20 36.3 16.5 100 254.0

CSR-1386S-060 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 16 33.8 15.3 104 264.2

CSR-1386H-060 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20 38.7 17.6 112 284.5

CSR-1386FT-060 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20 38.4 17.4 112 284.5

CSR-1631S-060 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20 37.9 17.2 112 284.5

CSR-1631H-060 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 26 53 24.04 124 315.0

CSR-1631FT-060 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20 37.9 17.2 112 284.5

CSR-1912S-060 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20 50 22.7 112 284.5

CSR-1912H-060 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 26 58.0 26.3 124 315.0

CSR-1912FT-060 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20 50.3 22.8 112 284.5

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ClampStar

Part Number
Conductor Diameter Range Number of
Keepers
Per Side Average Weight Overall Length

Conductor Range Inches mm Pounds Kg Inches cm

CRU-1140-16-04 447 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 16 13.5 6.1 26.0 66.0

CRU-1386-16-04 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 16 13.5 6.1 26.0 66.0

CRU-1631-16-04 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 16 13.3 6.0 26.0 66.0

CRU-1912-16-04 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 16 13.6 6.2 26.0 66.0

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Spline Bits

Part Number Description

Installation Kit-T45 T45 Torque Spline Bit

Installation Kit-T60 T60 Torque Spline Bit

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ClampStar

Part Number
Conductor Diameter Range Number of
Keepers
Per Side Average Weight Overall Length

Conductor Range Inches mm Pounds Kg Inches cm

CRU ♦

CRU-0642-014 2/0 AWG – 266.8 kcmil 0.349 – 0.642 8.9 – 16.3 3 3 1.4 14.4 36.6

CRU-0883-015 3/0 AWG – 477 kcmil 0.502 – 0.883 12.8– 22.4 3 7 3.2 14.7 37.3

CRU-1108-019 336.4 kcmil – 795 kcmil 0.684 – 1.108 17.4 – 28.1 4 12 5.4 19.4 49.3

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ClampStar

Part Number
Conductor Diameter Range Number of
Keepers
Per Side Average Weight Overall Length

Conductor Range Inches mm Pounds Kg Inches cm

CSS-1140L-036 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 8 20.4 9.3 62.0 157.5

CSS-1140FT-040-BCT 477 kcmil – 795 kcmil 0.814 – 1.140 20.7 – 29.0 20 49.0 22.2 92 233.7

CSS-1386L-036 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 10 21.6 9.8 66.0 167.6

CSS-1386FT-040-BCT 605.0 kcmil – 1351.5 kcmil 1.051 – 1.386 26.7 – 35.2 20 49.0 22.2 92 233.7

CSS-1631L-048 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 12 TBD TBD 82 208.3

CSS-1631FT-040-BCT 1272 kcmil – 1780 kcmil 1.345 – 1.631 34.2 – 41.4 20 TBD TBD 92 233.7

CSS-1912L-048 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 12 TBD TBD 82 208.3

CSS-1912FT-040-BCT 1351.5 kcmil – 2515 kcmil 1.524 – 1.912 38.7 – 48.6 20 TBD TBD 92 233.7

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Corona Shields

CSC-0883-230 Corona shields are generally required for applications above 138 kv. The appropriate shielding is obtained by combining the ClampStar unit number with the highest anticipated system voltage. Example: CSC-1108-230 designates shielding for corona free performance of CRU/CSF/CSR-1108 units installed on a 230 kv system.

**Same shield is used for 230 and 345 KV applications

CSC-0883-345 **

CSC-1108-345 **

CSC-XXXX-500

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TORQUE NUTS

Part Number Description Wrenches

TNHH-500 Zinc housing over HDG Steel nut 1/2-13 thread, 40 ft-lb nominal Install with 3/4″ socket
Remove with 15/16″ deep-well socket

TNHH-500-55 Zinc housing over HDG Steel nut 1/2-13 thread, 55 ft-lb nominal

TNHH-500-SS Zinc housing over Stainless Steel nut 1/2-13 thread, 40 ft-lb nominal

TNHH-500-BZ Zinc housing over Stainless Steel nut 1/2-13 thread, 40 ft-lb nominal

TNHH-375 Zinc housing over HDG Steel nut 3/8-16 thread, 22 ft-lb nominal Install with 9/16″ socket
Remove with 3/4″ deep-well socket

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INSTALLATION KIT

Part Number Description

Installation Kit-375 3/8″ eye bolt

Installation Kit-500 1/2″ eye bolt

Installation Kit-EXT-625 5/8″ cable extension for OPGW/OHSW

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